Going without the right plastic assembly systems can cost you time and money. You risk falling behind competitors that are consistently making quality parts for less. Choosing the wrong automation systems provider could endanger the success of your product launch.
Decades of experience in ultrasonic plastic welding machines.
Custom configuration for your application.
Built-in accuracy and efficiency.
Stuck in the Ultrasonic Welding Weeds?
Ultrasonic welding of plastic materials creates a molecular bond within the weld joint when vibration at high frequency is introduced into plastic under force. We understand you want to nail down the right welding systems to launch your products successfully. You need to know that our ultrasonic plastic welding machines and automation systems will be delivered on time and function flawlessly. And you want the systems in your plant to be backed by customer support that covers every shift, every day.
99.5% on-time delivery record and 97% customer satisfaction
24/7 hotline for urgent support
Flexible “engineering only” option
Plastic Assembly Systems from AMS
AMS can reliably join your plastic parts to meet even the toughest requirements. Our capabilities include:
ULTRASONIC WELDING
Ultrasonic plastic welding uses high-frequency mechanical vibrations transmitted through thermoplastic parts to create frictional heat at a joint interface. The frictional heat generated causes the part interfaces to melt and fuse while pressure is applied. This technique is fast, efficient, non-contaminating and requires no consumables.
AMS will help you obtain repeatable ultrasonically welded results by working closely with you to create the best joint design for your application. We will also assist you in analyzing the welding characteristics of thermoplastics as well as an understanding of how polymer structure and other factors affect the weldability of various polymers (including polymer structure, melt temperature, melt index, modulus of elasticity, and chemical makeup). Our engineering team will ensure that you get the results you are looking for.
Thermal plastic staking
Ultrasonic plastic staking
SPIN welding
SPOT WELDING
As with ultrasonic plastic welding and spin welding, ultrasonic spot welding joins together similar thermoplastic components without damaging their structure. The welding tip vibrates ultrasonically when passing through the materials, producing frictional heat as well as a void through which the melted plastic can flow between the parts, thereby fusing them together.
Ultrasonic welding can generally produce a strong, durable weld in less than one second. Molded joints, screws, and rivets aren’t needed and this method is compatible with almost any thermoplastic
Increase Productivity and Efficiency with Plastic Assembly Operations
To get ahead, you need to increase throughput, minimize handling and improve quality. Automating your plastics assembly gives you the competitive edge. And while we offer standard ultrasonic welding machines, spot welding, staking, textile welding and more, our engineers are experts at customizing systems to our customers’ exact application needs.
Front Light Curtains
Front Light Curtains
To ensure safe run over time, the front light curtains will stop the machining process if it detects the operator.
Sturdy tubular steel frame base
Sturdy tubular steel frame base
Extruded Aluminum Frame
Extruded Aluminum Frame
Frame with Lexan panels and LED Lighting to ensure safe cycles.
Ultrasonic Welding Actuators
Ultrasonic Welding Actuators
The actuators converts electrical energy into mechanical vibrations causing the plastics to join.
CNC Milled Contoured part nest
CNC Milled Contoured part nest
The part is put in by the operator and stays in place until the cycle is complete, then it can be moved out of the machine.
Indicator Stack Light
Indicator Stack Light
These lights can be used for steady or flashing states to give instant notification of a problem on the line or in the workstation. LED stack lights are a low cost and effective tool for real-time visual factory and lean manufacturing. LED and on lights are essential for workplace productivity improvement.
Human Machine Interface
Human Machine Interface
For operator messaging, machine set up, and advanced controls.
Emergency Stop and Reset Button
Emergency Stop and Reset Button
Lets the operator control the machine and stop if necessary.
Cycle Start Touch Sensor
Cycle Start Touch Sensor
Responds to a finger blocking light rather than to pressure to ensure a safe start every time.
AMS designed the Plastic Joining PJ-401 for ultrasonic plastic welding applications requiring precise welding temperatures and pressures, exact locations, high levels of error-proofing, and repeatability to ensure consistent welding.
The AMS Plastic Joining PJ-301 is a versatile, semi-standard platform for ultrasonic staking, forming and spot welding. With semi-automatic operation, poka-yoke functions and outstanding productivity, the PJ-301 is a great general purpose plastic joining machine.
PJ-301 is easily configurable and reconfigurable for future requirements. Start designing yours today with out downloadable data sheet.
The actuators convert electrical energy into mechanical vibrations causing the plastics to join.
Inductive Heating Coil
Translating Upper Platen
CNC Milled Contoured Part Nest
CNC Milled Contoured Part Nest
The part nest holds the part in place during the cycle.
Extruded Aluminum Frame
Extruded Aluminum Frame
Frame with Lexan panels and LED Lighting.
Custom Fixture with Sensors
Human Machine Interface
Human Machine Interface for operator messaging, machine setup, and advanced controls.
Light Curtains
Light Curtains
To ensure safe run over time, the front light curtains will stop the machining process if it detects the operator.
Emergency Stop and Reset Button
Emergency Stop and Reset Button
Lets the operator control the machine and stop if necessary.
Cycle Start Touch Sensor
Cycle Start Touch Sensor
Responds to a finger blocking light rather than to pressure to ensure a safe start every time.
Sturdy tubular steel frame base
Sturdy tubular steel frame base
How Much Could You Improve Quality with Plastic Assembly Systems?
We will work closely with you from product concept stages through production. Along the way, we’ll refine your process to achieve the best plastic assembly results. Our services include concept sketches, prototypes, testing, formal CAD drawings, production tooling and complete systems installation and startup support. Count on us to help you select the best plastic materials and develop the optimum welding joint design, too. We test every solution in our on-site application development lab.
Trust AMS and our proven 17-step process to deliver your project on time and within budget. You won’t be kept in the dark: As a true partner, we update you every step of the way with frequent and consistent communication. Make AMS your first-choice plastic assembly partner today.
Automated plastic assembly machines we design and build for clients include:
Heat staking machines
Ultrasonic sealing machines
Clients use their AMS machines for:
Ultrasonic spot welding
Ultrasonic plastic welding
Textile welding
Welding plastic
If you’re searching for plastic joining processes such as spot welders, spin welders, or other welding plastic technologies, contact us for a complimentary application review.
Find the Right Automation Partner For Your Plastics Assembly System
Download the Free Automation Partner Checklist
This free, easy to use one-page checklist will help you choose the right automation company to meet your plastics assembly needs. Be prepared with the right questions to ask to get the answers you need. Complete this short form to receive your checklist.
Surefire Automation Plan
Share your automation goals with one of our application engineers.