Plastic Assembly

Choose a no-regrets partner with deep application knowledge and proven on-time delivery in plastic joining solutions

Reliable plastic assembly

Range of welding methods

Automation that powers productivity

Discover All the Advantages of Automated Ultrasonic Plastic Welding

Take the lead with spot welding, staking, textile welding and more

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Are Outdated Operations Stunting Your Growth?

Going without the right plastic assembly systems can cost you time and money. You risk falling behind competitors that are consistently making quality parts for less. Choosing the wrong automation systems provider could endanger the success of your product launch.

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Partner with AMS and win the day with our:

Advanced plastic assembly systems
Decades of experience in ultrasonic plastic welding machines
Custom configuration for your application
Built-in accuracy and efficiency

Stuck in the Ultrasonic Welding Weeds?

Ultrasonic welding of plastic materials creates a molecular bond within the weld joint when vibration at high frequency is introduced into plastic under force. We understand you want to nail down the right welding systems to launch your products successfully. You need to know that our ultrasonic plastic welding machines and automation systems will be delivered on time and function flawlessly. And you want the systems in your plant to be backed by customer support that covers every shift, every day.

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Let AMS handle your plastic assembly needs:

Deep application knowledge
99.5% on-time delivery record and 97% customer satisfaction
24/7 hotline for urgent support
Flexible “engineering only” option

Plastic Assembly Systems from AMS

AMS can reliably join your plastic parts to meet even the toughest requirements. Our capabilities include:

ULTRASONIC WELDING

Ultrasonic plastic welding uses high-frequency mechanical vibrations transmitted through thermoplastic parts to create frictional heat at a joint interface. The frictional heat generated causes the part interfaces to melt and fuse while pressure is applied. This technique is fast, efficient, non-contaminating and requires no consumables.

AMS will help you obtain repeatable ultrasonically welded results by working closely with you to create the best joint design for your application. We will also assist you in analyzing the welding characteristics of thermoplastics as well as an understanding of how polymer structure and other factors affect the weldability of various polymers (including polymer structure, melt temperature, melt index, modulus of elasticity, and chemical makeup). Our engineering team will ensure that you get the results you are looking for.

Thermal plastic staking

Ultrasonic plastic staking

SPIN welding

SPOT WELDING

As with ultrasonic plastic welding and spin welding, ultrasonic spot welding joins together similar thermoplastic components without damaging their structure. The welding tip vibrates ultrasonically when passing through the materials, producing frictional heat as well as a void through which the melted plastic can flow between the parts, thereby fusing them together.

Ultrasonic welding can generally produce a strong, durable weld in less than one second. Molded joints, screws, and rivets aren’t needed and this method is compatible with almost any thermoplastic

Textile welding

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Increase Productivity and Efficiency with Plastic Assembly Operations

To get ahead, you need to increase throughput, minimize handling and improve quality. Automating your plastics assembly gives you the competitive edge. And while we offer standard ultrasonic welding machines, spot welding, staking, textile welding and more, our engineers are experts at customizing systems to our customers’ exact application needs.

AMS Ultrasonic Plastic Welding Machine PJ-401

Precision Plastic Welding With The PJ-401

AMS designed the Plastic Joining PJ-401 for ultrasonic plastic welding applications requiring precise welding temperatures and pressures, exact locations, high levels of error-proofing, and repeatability to ensure consistent welding.

Download Data SHeet

Ultrasonic Plastic Welding With The PJ-301

The AMS Plastic Joining PJ-301 is a versatile, semi-standard platform for ultrasonic staking, forming and spot welding. With semi-automatic operation, poka-yoke functions and outstanding productivity, the PJ-301 is a great general purpose plastic joining machine.

PJ-301 is easily configurable and reconfigurable for future requirements. Start designing yours today with out downloadable data sheet.

Download Data SHeet

How Much Could You Improve Quality with Plastic Assembly Systems?

We will work closely with you from product concept stages through production. Along the way, we’ll refine your process to achieve the best plastic assembly results. Our services include concept sketches, prototypes, testing, formal CAD drawings, production tooling and complete systems installation and startup support. Count on us to help you select the best plastic materials and develop the optimum welding joint design, too. We test every solution in our on-site application development lab.

Trust AMS and our proven 17-step process to deliver your project on time and within budget. You won’t be kept in the dark: As a true partner, we update you every step of the way with frequent and consistent communication. Make AMS your first-choice plastic assembly partner today.

Automated plastic assembly machines we design and build for clients include:

Heat staking machines
Ultrasonic sealing machines

Clients use their AMS machines for:

Ultrasonic spot welding
Ultrasonic plastic welding
Textile welding
Welding plastic

If you’re searching for plastic joining processes such as spot welders, spin welders, or other welding plastic technologies, contact us for a complimentary application review.

Find the Right Automation Partner For Your Plastics Assembly System

Download the Free Automation Partner Checklist

This free, easy to use one-page checklist will help you choose the right automation company to meet your plastics assembly needs. Be prepared with the right questions to ask to get the answers you need. Complete this short form to receive your checklist.

Plastic Assembly

Discover All the Advantages of Automated Ultrasonic Plastic Welding

Are Outdated Operations Stunting Your Growth?

Partner with AMS and win the day with our:

Stuck in the Ultrasonic Welding Weeds?

Plastic Assembly Systems from AMS

Thermal plastic staking

Ultrasonic plastic staking

SPIN welding

Textile welding

Increase Productivity and Efficiency with Plastic Assembly Operations

Precision Plastic Welding With The PJ-401

Ultrasonic Plastic Welding With The PJ-301

Find the Right Automation Partner For Your Plastics Assembly System

Download the Free Automation Partner Checklist

Surefire Automation Plan

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