Challenges for Plastic Welding: Using Medical Devices Automation Equipment

The use of ultrasonic welders in manufacturing for plastics assembly has been a very effective approach. This includes manufacturing of all types of products including medical devices. That being said, plastic medical equipment welding comes with much stricter requirements than other plastics manufacturing. There are many things that must be considered when using medical devices automation equipment. Here, we discuss  selecting an ultrasonic welder in order to keep the product up to standards for medical use. 

Data Collection

One of the most important aspects in plastic welding for medical equipment is the collection of data. An ultrasonic welder used for medical manufacturing must be able to securely collect, analyze and transfer data from the assembly process. This is an important factor because medical devices must adhere to regulations such as FDA mandates and the European Union’s Medical Device Regulations. 

This data collection must be top tier across the board, whether the data is for the finished devices, specific welds or other components. Secure data transfer is essential to ensure compliance to required regulations and also provides manufacturers with a quality control analysis. 

Microwelding

Medical devices are becoming smaller and smaller in recent years, which also means plastic medical equipment welding must be precise enough to accommodate the size of the product. In order to ensure that ultrasonic welding equipment is able to meet the current standards for miniature medical devices, the welder you choose must have the ability to perform micro-welding with multimode weld and force controls. 

Sustainability 

Another aspect to consider is how sustainable the use of an ultrasonic welder for plastic medical equipment welding can be. This should always be an important and careful consideration for a business to ensure their manufacturing process is efficient, cost effective, energy efficient and high quality. It is important to choose your ultrasonic welder based on its ability to perform to your standards of sustainability. 

While ultrasonic welding has inherent benefits when it comes to sustainable solutions, curating the equipment towards your manufacturing needs will optimize your production process.

Need Help Choosing the Right Equipment to Fit Your Standards?

Medical device manufacturing automation can be intimidating when you realize just how many things must be considered to make the right choice for your business. Whether you are choosing an ultrasonic welder for plastic medical equipment welding or an automation device to increase efficiency, it can be tricky. That is why we are here to help. You don’t have to go through this process alone. 

At AMS, we pride ourselves on our drive and commitment to helping businesses make the right choices for their production processes, ensuring that their quality of products meet their company standards. You can call us or book a virtual meeting to talk about any of your manufacturing needs.